Industrial automation instrumentation technology

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Industrial automation instrumentation technology is an indispensable part of modern industrial production, which has a wide range of applications, including manufacturing, energy industry, transportation and so on. With the continuous development of science and technology, industrial automation instrumentation technology is also progressing and improving. In this paper, we will discuss the application fields, development history, future trends, key technologies and their advantages, as well as the role in intelligent manufacturing.

Application areas of industrial automation instrumentation technology

With the continuous development and progress of science and technology, industrial automation instrumentation technology has become an indispensable part of modern industrial production. It is widely used in a variety of industrial fields, including manufacturing, chemical industry, electric power, oil and gas, and other fields. This article will introduce the application of industrial automation instrumentation technology in these fields.

I. Manufacturing

  1. production line

In the manufacturing industry, production line is one of the important application areas of industrial automation instrumentation technology. Through the use of a variety of sensors and devices, you can realize the production line of each link of accurate monitoring and, thereby improving production efficiency and quality.

  1. Robotics

Robots play an increasingly important role in modern manufacturing. Through the use of industrial automation instrumentation technology, accurate and monitoring of robots can be realized, thus improving their operational efficiency and safety.

Second, chemical engineering

  1. Process monitoring and

In chemical engineering, process monitoring and is a key link. Through the use of a variety of sensors and instrumentation, it can realize the real-time monitoring and various parameters in the chemical reaction process, so as to ensure the safety and stability of the production process.

  1. Chemical substance analysis

In chemical engineering, it is very important to analyze chemical substances. Through the use of various instruments and equipment, it can realize the accurate analysis and detection of chemical substances, so as to ensure the quality and safety of the production process.

Third, electric power industry

  1. Generator

In the power industry, generator is a key link. Through the use of various sensors and instruments, real-time monitoring and monitoring of generator operation status can be realized, so as to improve its efficiency and stability.

  1. Transmission line monitoring

In power transmission lines, various faults may occur at any time. Through the use of industrial automation instrumentation technology, real-time monitoring and fault diagnosis of transmission lines can be realized, thus improving their reliability and safety.

Oil and gas industry

  1. Oil wells

In the oil and gas industry, oil wells are a very important link. Through the use of a variety of sensors and instruments, it can be realized to accurately monitor and the oil well collection, processing, transmission and other links, so as to improve the production and quality of oil and natural gas.

  1. Pipeline monitoring

In the oil and gas industry, pipeline safety is very important. By using industrial automation instrumentation technology, real-time monitoring and fault diagnosis of pipelines can be realized, so as to ensure their safety and stability.

The development history of industrial automation instrumentation technology

  1. The beginning of instrumentation technology

The beginning of industrial automation instrumentation technology can be traced back to the middle of the 19th century, when mechanical instruments were mainly used for measurement and. in the early 20th century, with the development of electrical technology, electrical instruments began to be used in the field of industrial production, and these instruments have the advantages of high precision and high reliability.

  1. Application of electronic technology

In the 1950s, with the development of electronic technology, electronic meters began to gradually replace mechanical and electrical meters. These new instruments have the advantages of fast response speed, high precision, small size, and can carry out digital signal processing.

  1. The emergence of microprocessor technology

In the early 1970s, microprocessor technology began to be used in the field of industrial automation. Microprocessors can realize a variety of functions and are capable of networking and communicating with other devices. These features make microprocessors one of the most important components in the field of industrial automation.

  1. The emergence of modern intelligent instrumentation

With the continuous development of computer and communication technology, modern intelligent instruments began to appear. These instruments have functions such as self-diagnosis, self-calibration, remote, etc., and can perform data acquisition and processing, providing more accurate and efficient monitoring and means for industrial production.

The future trend of industrial automation instrumentation technology

With the continuous development of science and technology, industrial automation instrumentation technology is also constantly being updated. In the future, industrial automation instrumentation technology will show the following trends:

  1. Intelligent: with the development of artificial intelligence and big data technology, the future of industrial automation instrumentation will be more intelligent. Sensors, instruments and other equipment will have stronger independent judgment and decision-making ability, so as to realize a more efficient and accurate production process.
  2. Networking: the future of industrial automation instrumentation will be more networked. Through the Internet of Things and other technologies, different devices can be interconnected, thus realizing the production process of information sharing, collaborative work and other functions.
  3. Reliability: the future of industrial automation instrumentation will be more reliable. Through the use of advanced materials, structural design and manufacturing processes and other means, you can improve the reliability and stability of the equipment, thereby reducing the equipment failure rate and maintenance costs.

Overall, the future of industrial automation instrumentation technology will become increasingly intelligent, networked and reliable. These trends can not only improve production efficiency and product quality, but also reduce production costs and environmental pollution. Therefore, the future of industrial automation instrumentation technology is very promising.

Key technologies of industrial automation instrumentation technology and its advantages

  1. Sensor Technology

1.1 Classification and application of sensors

Sensor is one of the most basic and important parts of industrial automation instrumentation technology. According to different measuring physical quantities, sensors can be divided into temperature sensors, pressure sensors, liquid level sensors and other types. In industrial production, all types of sensors have a wide range of applications. In chemical production, temperature sensors are used to monitor temperature changes inside the reactor to the reaction process; in oil extraction, pressure sensors are used to monitor pressure changes at the wellhead to determine the output of the well.

1.2 Advantage: high precision and high reliability

Sensors have advantages such as high precision and high reliability. Through accurate detection and data processing of the measured physical quantities, fine and management of the production process can be realized.

  1. Technology

2.1 Structure and Classification

It is another important part of industrial automation instrumentation technology. According to the different objects, it can be divided into univariate and multivariate. Single-variable is mainly used for one physical quantity, such as temperature, pressure, etc.; while multi-variable can be used for several physical quantities at the same time, such as temperature, pressure, liquid level, etc.

2.2 Advantages: high efficiency and stability

It has advantages such as high efficiency and stability. By monitoring and adjusting the parameters in the production process in real time, the efficient and stable operation of the production process can be realized.

Third, the intelligent instrument technology

3.1 Functions and characteristics of intelligent instrumentation

Intelligent instrumentation is one of the newer technologies in industrial automation instrumentation technology. It can not only complete the measurement and monitoring functions of traditional instrumentation, but also can carry out data processing, storage and analysis and other operations. In addition, the intelligent instrument also has a communication function, which can be connected to other devices through the network.

3.2 Advantage: High Intellectualization and High Reliability

Intelligent instrument has the advantages of high intelligence and high reliability. Through the real-time processing and analysis of various parameter data in the production process, it can provide more accurate production guidance, and it can also report and take corresponding measures in a timely manner when failures occur.

The role of industrial automation instrumentation technology in intelligent manufacturing

First, improve production efficiency

With the development of science and technology, industrial automation instrumentation technology has been widely used. In intelligent manufacturing, this technology can greatly improve production efficiency. Through the use of automation and monitoring instruments, it can realize the automation, intelligence and efficiency of the production process, significantly reduce human input and production cycle, and improve product quality and enterprise competitiveness.

Second, reduce costs

Industrial automation instrumentation technology in intelligent manufacturing can also help enterprises reduce costs. Through the use of sensors, apparatus and other equipment to realize the automatic and monitoring of the production process, can reduce human input and material waste, while effectively avoiding errors and losses caused by human operation. These are conducive to enterprises to achieve cost and profit maximization.

Third, improve safety

Industrial automation instrumentation technology in intelligent manufacturing can also improve production safety. Through real-time monitoring and pre-production process, timely and deal with problems to avoid accidents. In addition, the use of automated equipment in hazardous environments can also protect the lives of workers and improve work efficiency.

harbermetal.com editorial summary:

Industrial automation instrumentation technology is one of the indispensable key technologies in modern industrial production. It has a wide range of applications, including chemical, petroleum, electric power, powder metallurgy and other industries. With the continuous development of science and technology, industrial automation instrumentation technology is also gradually maturing and improving.

In terms of development history, industrial automation instrumentation technology has experienced an evolutionary process from mechanical to electrical to electronic, and has gradually realized digitalization, intelligence and networking.

In terms of future trends, industrial automation instrumentation technology will pay more attention to the development of data acquisition and processing, fine management and security. At the same time, artificial intelligence, Internet of Things and other emerging technologies will be integrated with it, bringing more innovation and development opportunities.

In terms of key technologies and their advantages, pressure sensors, temperature sensors, flow meters and other instrumentation equipment are an important part of it. These devices have the advantages of high precision, high stability and high reliability, and play a vital role in the production process.

In terms of intelligent manufacturing, industrial automation instrumentation technology can effectively improve production efficiency and quality, reduce costs and energy consumption, and realize intelligent production and sustainable development.

In summary, the role of industrial automation instrumentation technology in modern industrial production cannot be ignored. It has a wide range of application fields, rich development history, clear future trends, superior key technologies, and an important role in intelligent manufacturing. It is believed that in the continuous scientific and technological innovation and development, industrial automation instrumentation technology will usher in a brighter future.

Founded in 2014, Harber Industial is a professional MIM metal injection molding service provider. We specialize in bulk manufacturing of complex and miniature parts and are committed to providing high quality precision metal parts for various industries such as industrial, hardware, medical, automotive, 3C and so on.

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